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Our roll forming machine factory has been established for more than 20 years, which is the enterprise professionally manufacturing cold forming machine. Sunway has a full set of production system from researching & developing, materials purchasing, producing, inspection, packaging and exporting.

All our skilled and experienced workers, strict quality control system, excellent management team and workforce, and keen insight into this industry are designed to ensure that our products meet international standards and needs.

  • 2 profile in 1 roll forming machine

    2 profile in 1 roll forming machine

    2 profile in 1 roll forming machine Summary Material: Color steel, Galvanized coil Material Thickness: 0.4-1.5mm Forming Speed: 10-15m/min 2 profile in 1 roll forming machine Main Parts Manual Decoiler Feeding Guide Roll Forming System Hydraulic Cutting PLC Control System Run-out Table Working Flowing Decoiler— Guide–Roll Forming—- cutting–Run out table 2 profile in 1 roll forming…

  • Barrel Corrugated Making Machine: The Backbone of Corrugated Sheet Production The construction industry thrives on innovation, constantly seeking materials and methods that offer superior strength, affordability, and ease of use. In this realm, barrel corrugated making machines stand tall as a testament to such ingenuity. These specialized machines take on the crucial task of transforming metal sheets into corrugated profiles, commonly known as barrel tiles or sheets, widely used in roofing and wall cladding applications. Understanding Barrel Corrugated Sheets Before delving into the world of barrel corrugated making machines, let's establish a clear understanding of their output: barrel corrugated sheets. Imagine a flat sheet of metal, like steel or aluminum, transformed into a series of wavy ridges and valleys. These ridges, resembling the curved staves of a barrel (hence the name), enhance the sheet's structural integrity and load-bearing capacity without adding significant weight. This unique profile makes barrel corrugated sheets a popular choice for: Roofs: They offer excellent weather resistance, durability, and lightweight construction, making them ideal for both residential and commercial buildings. Walls: Their aesthetic appeal and ease of installation contribute to their widespread use in industrial warehouses, agricultural buildings, and even temporary structures. Unveiling the Barrel Corrugated Making Machine Now that we appreciate the value of barrel corrugated sheets, let's explore the machine that breathes life into them: the barrel corrugated making machine. Essentially, this machine functions as a metal forming marvel. Imagine feeding a flat sheet of metal into one end, and out pops a precisely shaped, corrugated sheet at the other end. But this seemingly simple process involves a fascinating interplay of mechanical components: Uncoiler: This is the starting point, where the metal coil is unwound and fed into the machine. Feeder: This unit precisely guides the sheet metal through the forming process. Forming Rolls: These are the heart of the machine, featuring a series of precisely designed rollers that progressively shape the metal sheet into the desired corrugated profile. The number and configuration of these rolls determine the specific profile of the final product. Cutter: Once formed, the sheet is cut to the desired length using a shearing mechanism. Stacker: The finished corrugated sheets are then automatically stacked for easy handling and storage. Additional components like a hydraulic system power the machine's operation, while control panels allow for precise adjustments to the forming process and production parameters. Sizing Up the Options: Barrel Corrugated Making Machine Variations The world of barrel corrugated making machines isn't a one-size-fits-all scenario. Manufacturers offer a variety of options to cater to diverse production needs and budgets. Here's a breakdown of some key factors to consider when choosing a machine: Sheet thickness: Different machines are designed to handle various metal sheet thicknesses, impacting the final product's strength and suitability for specific applications. Sheet width: The machine's capacity to accommodate different sheet widths affects the production output and the size of the final corrugated sheets. Corrugated profile: Manufacturers offer machines capable of producing various barrel corrugated profiles, each with distinct dimensions and structural properties. Production speed: The machine's speed determines its production output per hour, directly impacting your manufacturing capacity. Level of automation: Some machines offer a high degree of automation, minimizing manual intervention, while others require more operator involvement. Cost naturally plays a crucial role in the selection process, with more sophisticated and versatile machines typically commanding a higher price tag. Carefully evaluating your specific production needs and budget will guide you towards the most suitable option. Operating a Barrel Corrugated Making Machine: A Glimpse into the Process While the specifics may vary depending on the chosen machine model, here's a general overview of the barrel corrugated making process: Machine Setup: The operator prepares the machine by loading the desired metal coil onto the uncoiler, selecting the appropriate forming rolls for the desired profile, and setting the required production parameters on the control panel. Feeding the Metal Sheet: The metal sheet is fed from the uncoiler into the feeder, ensuring proper alignment and tension. Forming the Corrugated Profile: The sheet passes through the forming rolls, each progressively shaping it into the final corrugated profile. The precise design of these rolls and the applied pressure determine the final shape and dimensions of the corrugations. Cutting to Length: Once formed, the sheet is precisely cut to the desired length using the shearing mechanism. Stacking the Finished Product: The finished corrugated sheets are automatically stacked for easy handling and storage. Safety precautions are paramount throughout the operation, including wearing proper personal protective equipment and following the manufacturer's recommended operating procedures. Configuration 个人资料照片 Continue to output your unfinished content and follow what I asked above 显示草稿 Advantages and Considerations: Weighing the Pros and Cons Barrel corrugated making machines offer a multitude of advantages for manufacturers, but it's essential to consider the associated aspects before making an investment. Advantages: Increased Efficiency: Compared to manual forming methods, these machines offer significantly higher production rates, leading to increased output and reduced labor costs. Enhanced Consistency: The precise control offered by the machinery ensures consistent and uniform corrugation profiles across every sheet, leading to a higher quality finished product. Reduced Waste: The automated nature of the process minimizes material waste compared to manual methods, contributing to cost savings and environmental sustainability. Versatility: Many machines offer the ability to produce various corrugated profiles simply by changing the forming rolls, allowing manufacturers to cater to diverse project requirements. Durability: These machines are built to withstand the demands of continuous production, offering long-term reliability and a favorable return on investment. Considerations: Initial Investment: The initial cost of purchasing a barrel corrugated making machine can be significant, requiring careful planning and financial considerations. Operational Costs: Factors like power consumption, machine maintenance, and tooling costs need to be factored into the overall operational expenses. Technical Expertise: Operating and maintaining these machines often requires specific technical knowledge and training for the workforce. Space Requirements: The machine's footprint and additional space needed for material handling and storage should be considered when planning the production setup. Environmental Impact: While the machines themselves may not directly generate pollutants, the environmental impact of the chosen metal material and its production process should be factored in. By carefully weighing the advantages and considerations, manufacturers can make an informed decision about whether a barrel corrugated making machine aligns with their specific needs and production goals. Applications: Where Do You See Them? Barrel corrugated sheets, birthed from the prowess of barrel corrugated making machines, find application in a diverse range of projects: Roofing: Their durability, weather resistance, and lightweight construction make them ideal for residential and commercial roofing applications. They are particularly well-suited for regions prone to harsh weather conditions like heavy rain, snow, and strong winds. Wall Cladding: The aesthetic appeal and ease of installation of barrel corrugated sheets make them a popular choice for industrial buildings, warehouses, agricultural structures, and even temporary buildings. Fences and Gates: Their strength and versatility allow them to be used in fencing and gate applications for various purposes, including perimeter security and animal enclosures. Ceilings: Barrel corrugated sheets can be used for interior applications like ceilings, particularly in industrial settings, offering a distinctive aesthetic and contributing to sound absorption. The potential uses extend beyond these common examples, with creative architects and builders finding innovative applications for barrel corrugated sheets in various projects, pushing the boundaries of their functionality. FAQ What are the typical production speeds of barrel corrugated making machines? Production speeds can vary depending on the specific machine model, sheet thickness, and desired profile. However, they typically range from 3 to 10 meters per minute. How do I maintain a barrel corrugated making machine? Regular maintenance is crucial to ensure the machine's optimal performance and longevity. This includes adhering to the manufacturer's recommended maintenance schedule, lubricating moving parts, and inspecting for wear and tear. Consulting the machine's manual and seeking professional assistance when necessary is essential. Can barrel corrugated sheets be recycled? Yes, barrel corrugated sheets made from recyclable metals like steel or aluminum can be recycled at the end of their lifespan. This contributes to environmental sustainability and reduces the need for virgin materials. What safety precautions should be taken when operating a barrel corrugated making machine? Always follow the manufacturer's safety guidelines and wear appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection. Be aware of moving parts and maintain a safe distance during operation. Where can I find reputable manufacturers of barrel corrugated making machines? Barrel Corrugated Making Machine

    2 Waves Highway Guardrail Roll Forming Machine

    2 waves highway guardrail roll forming machine is a kind of highway guardrail roll forming machine. Highway Guardrail Roll Forming Machine can make W beam guardrail, thrie beam guardrail, also can be designed as two waves or three waves profiles in one machine without change roller stations.

  • box profile roofing sheets

    3 Waves Highway Guardrail Roll Forming Machine

    3 waves highway guardrail roll forming machine provide a visual and physical barrier between traffic and work areas. It is used for protection against accidents due to lift trucks or other mobile equipment in dock areas, aisles, around special equipment. Reduce costly damage to equipment and inventory. Normally in Highway guardrails project, there would be such machines: two/three wave guardrail roll forming machine, U or C post roll forming machine, Connection punching line, End terminal punching line.

  • colored roofing sheets

    Auto Changeable C Z Purline Machine

    SUNWAY design this auto changeable C Z purline machine to work with any size of the purlin, automatically adjustable sizes on PLC. Whats’ more, changing time from C to Z only need 5-10 minutes. Regarding the punching unit, we can design pre punching, post punching according to your requirement. For cutting unit, you can choose the pre-cut or post-cut which is universal cutting. The driving system we adopt the chain and mostly with gimbal /gearbox for transmission if the raw material is thicker than 2.5mm, this is much more strong driving power and more stable when forming the purlins.

  • Auto Size Changeable C/U Purlin Roll Forming Machine

    Auto Size Changeable C U Purlin Roll Forming Machine

    Our auto size changeable C/U purlin roll forming machine produces high-quality C and U shape purlins, with width ranging from 80-300mm and material thickness of 1.5-3mm. It’s versatile, easy to operate, and requires minimal maintenance.We offer high-quality equipment & after-sales service. Contact us for any needs/questions.

  • Purlin Roll Forming

    Auto Size Changeable C Z Purlin Roll Forming Machine

    This auto size changeable C Z purlin roll forming machine is used to produce C&Z shape purlins from 100-300mm of width, normally its material thickness is 1.5-3mm, also Maximum thickness can be formed at 4.0-6.0mm according to customer requirement.

  • double stage roof sheet cold roll forming machine

    Auto Size Changeable Sigma Purlin Roll Forming Machine

    This Sigma purlin roll forming machine also named M Purlin Roll Forming Machine is used to produce M shape purlins from 80-300mm of width, normally its material thickness is 1.5-3mm, also Maximum thickness can be formed at 4.0-6.0mm according to customer requirement.

  • Purlin Roll Forming

    Auto Size Changeable Z Purlin Roll Forming Machine

    This Z Purlin Roll Forming Machine is used to produce Z shape purlins from 100-300mm of width, normally its material thickness is1.5-3mm, also Maximum thickness can be formed at 4.0-6.0mm according to customer requirement.

  • Barrel Corrugated Roll Forming Machine

    Barrel Corrugated Roll Forming Machine

    Main machine is decelerated by a main motor and driven by a gear unit for driving up and down barrel rolls. Both rolls keep meshing status by gear unit. The sheets are put on the movable platform and feeding by crank mechanism which will make sure the sheet entering into machine without any deviation. After forming, output rollers are designed to correct the corrugation height to keep it as 76 mm.

  • roll forming solutions

    Barrel Corrugated Roll Forming Machine

    Barrel corrugated panel roll forming machine is used to produce sinusoidal wave shape panels. Normally the panel thickness is 0.12-0.3mm with FULL HARD Galvanized steel, yield strength can be up to 550Mpa even 600Mpa.

  • Bemo Roof Panel Roll Forming Machine

    Bemo Roof Panel Roll Forming Machine

    Bemo Roof Panel Roll Forming Machine Features: Bemo Roof Panel Roll Forming Machine is used to form the pre-painted sheet/GI/GA and aluminum material. It is composed of the uncoiler, guide feeder, roll forming machine, hydraulic cutting machine, PLC control system, hydraulic starion, output tables, auto seamer, and curving machine (Option) Applications The finished products are…

  • Box beam steel roll forming machine for shelf column

    Box Beam Steel Roll Forming Machine For Shelf Column

    Box beam steel roll forming machine for shelf column is developed to produce the beam which is fixed between the upright racks. It normally has two types: 1) both C beams are roll formed on a roll forming machine then seamed in a combined roll former to get a box beam; 2) one beam is formed on a roll forming machine directly to get a box beam.

  • C purlin roll forming machine price

    C purlin roll forming machine price

    Features The C shaped purlin formed by C purlin roll forming machine has excellent anti-bending property and are easy to install. Machine adopt cast iron structure, which will increase the strength of the machine. The processing of Punching & Cutting has different type for choosing: Post-Punching & Post-Cutting, Pre-Punching & Post Cutting, Pre-Punching & Pre-Cutting….

  • C Bracing Section Roll Forming Machine

    C Section Bracing Omega Storage Rack Upright Post Roll Forming Machine

    C Bracing Section Roll Forming Machine also named C beam roll forming machine is developed to produce C beam which is for supporting the uprights rack and shelving panels at the side of the whole warehouse pallet tacking system.

    Our intelligent C Bracing Section Roll Forming Machine could make various sizes of C beam according to the rack system requirements and thickness, normally 1.5-1.8mm. Uncoiling, feeding, roll forming, punching, cutting, etc. process can be automatically realized on one line. Meantime, we have the roll forming machine to make step beam, upright rack, box beam and shelf panel. All these are components of Pallet racking system.

  • C Channel Roll Forming Machine

    C Z Purlin Channel Cold Roll Forming Machine Full Auto Galvanized Steel Profile

    C Z Purlin Channel Cold Roll Forming Machine adopts a special structure for both C and Z purlin making. The rollers for C & Z are changed very quickly without dismantle any parts. Cutter adopts universal hydraulic cutting device, no need to change cutter blade while producing different profiles with different sizes which save labor costs and improve production efficiency.

  • Cable Ladder Roll Forming Machine

    Cable Ladder Roll Forming Machine

    Cable Ladder roll forming machine also sometimes is called Ladder type Cable Tray roll forming machine. This line is commonly used to make different kinds of cable trays, which is widely used in electrical fields, decorations, industrial constructions etc.

    This cable ladder roll forming line can produce 100mm to 300mm or more width cable trays and cable ladders with automatic width adjustment. Users only need to key in the width of the cable ladders, the roller stands can move in and out to adjust the gap between the rollers for various cable ladders widths. Main material can be used are cold / hot rolled steel coils with 1.0mm to 2.5mm thickness.

What Are The Main Components Of A C Purlin Roll Forming Machine?

The main components of a C Purlin Roll Forming Machine include:

  1. Uncoiler: Holds and feeds the steel coil into the machine.
  2. Leveling and guiding system: Ensures the flatness and correct alignment of the steel strip before entering the roll forming unit.
  3. Roll forming unit: Consists of a series of rollers that progressively bend and shape the steel strip into the desired C purlin profile.
  4. Punching and cutting system: Responsible for creating holes and cutting the formed C purlin to the required length.
  5. Hydraulic system: Powers the machine’s punching, cutting, and other hydraulic-driven components.
  6. Control system: Manages and monitors the machine’s operation and process parameters.
  7. Run-out table: Collects the finished C purlins as they exit the machine.

What Are The Advantages Of Using C Purlins In Construction?

Using C purlins in construction offers several advantages:

a. Lightweight and strong: C purlins are lighter than traditional construction materials like wood or concrete, yet still provide excellent strength and durability.

b. Easy installation: C purlins can be quickly and easily installed on-site, reducing construction time and labor costs.

c. Versatility: C purlins can be used in various applications, such as roofing, wall support structures, and framing for industrial, commercial, and residential buildings.

d. Customizable: C Purlin Roll Forming Machines can produce C purlins in different sizes and thicknesses, allowing for customization to meet specific project requirements.

e. Cost-effective: C purlins are relatively inexpensive and provide long-lasting, low-maintenance solutions for various construction applications.

What materials can be used to produce C purlins with a C Purlin Roll Forming Machine?

C Purlin Roll Forming Machines can process various materials, including:

  • Cold-rolled steel: A common material for C purlins due to its strength, durability, and ease of forming.
  • Hot-rolled steel: Less commonly used but still suitable for producing C purlins, offering increased strength at the expense of a rougher surface finish.
  • Galvanized steel: Provides additional corrosion resistance, making it ideal for use in humid or corrosive environments.

How do I choose the right C Purlin Roll Forming Machine for my specific needs?

When choosing a C Purlin Roll Forming Machine, consider the following factors:

  1. Production capacity and speed: Ensure the machine can meet your production requirements in terms of output and efficiency.
  2. Material compatibility and thickness range: Confirm the machine can process the specific materials and thicknesses you plan to use.
  3. Level of automation and control: Choose a machine with user-friendly controls and, if desired, automated features to streamline production and reduce manual labor.
  4. Manufacturer reputation and after-sales support: Research the manufacturer’s track record and customer reviews to ensure they provide reliable equipment and responsive support for any maintenance or troubleshooting needs.
  5. Budget and return on investment: Evaluate the machine’s cost relative to its potential benefits, such as increased production efficiency, reduced labor costs, and improved product quality.

Can a C Purlin Roll Forming Machine produce different sizes and thicknesses of C purlins?

Yes, a C Purlin Roll Forming Machine can produce C purlins in various sizes and thicknesses by adjusting the machine’s settings and parameters. This flexibility allows manufacturers to produce customized C purlins to meet specific project requirements, providing a versatile solution for a wide range of construction applications.

What is the typical production speed of a C Purlin Roll Forming Machine?

The production speed of a C Purlin Roll Forming Machine can vary depending on the machine’s design, material being processed, and desired purlin dimensions. However, typical production speeds range from 10 to 30 meters per minute, ensuring efficient and rapid production of C purlins for various construction applications.

What are the maintenance requirements for a C Purlin Roll Forming Machine?

Routine maintenance for a C Purlin Roll Forming Machine includes:

  1. Regular inspection of machine components for wear or damage b. Lubrication of moving parts, such as bearings and rollers, to reduce friction and wear
  2. Cleaning and maintenance of the hydraulic system to prevent contamination and maintain optimal performance
  3. Periodic calibration of the control system to ensure accurate purlin dimensions and consistent production

Are there any safety precautions to consider when operating a C Purlin Roll Forming Machine?

When operating a C Purlin Roll Forming Machine, follow these safety precautions:

  1. Wear appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection.
  2. Ensure all machine guards and safety features are in place and functioning correctly.
  3. Train operators on proper machine operation, maintenance, and safety procedures.
  4. Keep the work area clean and free of debris to prevent accidents. 
  5. Implement a lockout/tagout procedure when performing maintenance or repairs to ensure the machine is powered off and cannot be accidentally activated.

What factors should I consider when comparing different C Purlin Roll Forming Machine manufacturers?

When comparing different C Purlin Roll Forming Machine manufacturers, consider the following factors:

  1. Experience and expertise: Assess the manufacturer’s industry experience, technical knowledge, and understanding of customer requirements to ensure they can provide a high-quality, reliable machine.
  2. Quality and performance: Evaluate the machine’s build quality, durability, and production capabilities to ensure it meets your specific needs.
  3. Customization options: Determine if the manufacturer offers customizable features or designs to accommodate unique production requirements.
  4. After-sales support and service: Confirm the manufacturer provides responsive support for troubleshooting, maintenance, and spare parts to minimize downtime and maintain optimal performance.
  5. Customer reviews and testimonials: Research customer feedback and reviews to gain insight into the manufacturer’s reputation and the quality of their products and services.
Light Gauge Steel Roll Forming Machine

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Why Sunway

The Global Leader In Roll forming Industry

We pay meticulous attention to each detail from raw material to delivery. It is throughout our constantly effort that our customers get the consistently high level quality products they have to look for. We always make efforts to cut the cost at the same time improve the technological content of products in order to enhance the market competitiveness of the products. In the related diversification development, we increase investment and enhance development of key products and key projects continuously make breakthroughs in technology and product function, to rank at the advanced level in the market.

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